Silfluo

High-Temperature Ceramic Coatings

SILZ-HT21 — High-Temperature Anti-Corrosion Nano-Ceramic Coating

SILZ-HT21 is a two-component, high-temperature nano-ceramic coating for continuous 600 °C service. Sericite mica, chromium black pigment, phosphates and inorganic silicon powders pack a polysilazane matrix into a dense black film that survives 30-day salt spray, 30-day acid immersion and more than five 600 °C water-quench cycles without cracking.

Samples
from 1 kg
MOQ
No strict minimum
Lead time
~14 working days
Documents
TDS · SDS · COA
Discuss Your Project
Silfluo SILZ-HT21 high-temperature anti-corrosion nano-ceramic coating

Product Overview

The engineering is in the filler architecture: lamellar and rod-like structures interlock against UV and crack propagation, phosphates inhibit corrosion, and ionic compounds form covalent bonds to the substrate during cure — mechanical strength and adhesion beyond conventional heat-resistant paints.

HT21 is the black workhorse of our oven-cured line, protecting chimneys and flue ducts, steam pipelines, heat exchangers, furnaces, desulfurization units, cracking equipment, engine components and exhaust systems across power, petrochemical, metallurgy, aerospace and defense programs.

Product Video

SILZ-HT21 600°C nano-ceramic anti-corrosion coating — thermal-shock demonstration

Key Benefits

600 °C continuous, thermal-shock proven

More than five cycles of 600 °C into water quench without visible cracking — validated resilience for cycling hot sections.

30-day triple-acid endurance

5% NaCl, H₂SO₄ and HNO₃ immersion for 30 days without corrosion, alongside 30-day neutral salt spray.

Thin 20–30 µm build

Full protection in a single thin coat — minimal weight and heat-transfer penalty on exchangers and piping.

Practical oven schedule

180 °C / 90 min for sub-400 °C duty or 250 °C / 30 min for hotter service — schedules ordinary coating shops can run.

Typical Applications

  • Chimneys & steam pipelines
  • Heat exchangers
  • Furnaces
  • Desulfurization units
  • Cracking units
  • Engine & exhaust components

Solution guides: High-Temperature Corrosion Protection

Technical Data

Coating Performance
Test ItemPerformance IndicatorTest Method
Component A / B AppearanceClear liquid / black paste
Component TypeTwo-component
Mixed Viscosity (Ford Cup 4)22–26 sGB/T 1723-1993
Mixed Density1.70 ± 0.05 g/mLGB/T 6750-2007
Solid Content (180 ± 2°C)>60%GB/T 1725-2007
Pencil Hardness≥4HGB/T 6739-2006
AdhesionGrade 0GB/T 9286-1998
Neutral Salt Spray Resistance30 d: no blistering, cracking or rustGB/T 10125-1997
Thermal Shock Resistance600 °C (1 h) → water quench, >5 cycles: no visible crackingGB/T 30873-2014
Chemical Resistance5% NaCl / H₂SO₄ / HNO₃, 30 d: no corrosionGB/T 9274-1988
Application Parameters
Dry Film Thickness20–30 µm (single coat, ≤30 µm)
Curing (service <400 °C)180 °C / 90 min (after 10 min tack-off)
Curing (service >400 °C)250 °C / 30 min
Working Time (mixed)12 h
Service TemperatureContinuous up to 600 °C
Storage / Shelf Life5–30 °C · 6 months

Values from the SILZ-HT21 technical data sheet. Complete TDS with test conditions available on request.

Curing & Processing Guidance

Prepare steel to Sa 2.5 (minimum St 3, no mill scale), degrease, dry. Mix the two components, shake thoroughly and filter through a 400-mesh sieve; mixed material stays usable 12 hours.

Spray with a 0.5–1.0 mm nozzle in one coat at 20–30 µm dry film — do not exceed 30 µm.

Let the film tack off for 10 minutes, then cure: 180 °C for 90 minutes where service stays below 400 °C, or 250 °C for 30 minutes for service above 400 °C. First heat-up to operating temperature completes densification.

Substrate Compatibility

Carbon steel, alloy and stainless steels in hot corrosive service — flues, steam lines, exchangers, furnace shells, desulfurization and exhaust equipment. Confirm alloy and peak temperature; formulation variants cover specific substrate classes.

SILZ-HT21 — Purchasing & Application FAQ

HT21 or HT23 — what is the practical difference?

Performance class is shared (600 °C continuous, 30 d salt spray, >5 thermal-shock cycles). HT21 cures black with sericite-mica filler architecture; HT23 cures white with mica/titanium-dioxide fillers, adds a 48 h boiling-water result and specifies a 3:1 mixing ratio. Choose by color requirement first, then by which verified test matters to your duty cycle.

Why two cure schedules?

The 180 °C / 90 min schedule fully serves coatings operating below 400 °C. Duty above 400 °C needs the denser conversion of the 250 °C / 30 min schedule. Pick the schedule matching your service temperature, not your oven convenience.

What happens if the film goes on thicker than 30 µm?

Ceramic-forming films shrink during cure; beyond 30 µm the stress can crack or delaminate the coating. Build to specification in one pass — thickness comes from the system design, not extra material.

TDS / SDS / COA & Samples

Technical Data Sheet, Safety Data Sheet and batch Certificate of Analysis are available for SILZ-HT21, and a COA accompanies every shipment. Evaluation samples ship with starting-parameter guidance.

Packaging: Supplied as matched two-component sets in 1 kg, 2 kg, 5 kg and 25 kg pails. Shelf life 6 months at 5–30 °C.

SDS & batch COA on request · Reply within 1 business day.

Reply within 1 business day